Balanset-1A: Balancing made simple and accessible
Rotor imbalance is a frequent cause of machinery failures, second only to bearing wear in frequency. Imbalance can arise from temperature fluctuations . While replacing bearings is often the only solution for wear, rotor imbalance can be corrected on-site through balancing, a procedure that is part of vibration adjustment .
Traditionally, this process required comprehensive and expensive vibration analyzers operated by experienced specialists. However, Vibromera has developed the Balanset-1A, a device designed to simplify on-site rotor balancing, making it accessible even to personnel with minimal training, including service teams .
The core philosophy of Balanset-1A is simple: rotor balancing should be achievable on-site, by anyone, without deep knowledge and without exorbitant costs. Instead of being a secondary function of a complex vibration analyzer, balancing is the primary focus of Balanset-1A. While it includes a fundamental built-in vibration signal analyzer to detect imbalance and other primary defects, its main goal is simplified and convenient balancing.
This focus provides substantial advantages. Balanset-1A is designed for simplicity , allowing users to promptly and efficiently eliminate rotor imbalance. This user-friendliness enables operational staff to take proactive measures in maintaining equipment functionality.
Additionally, Vibromera has made the Balanset-1A incredibly affordable. Priced at just €1751 , it offers excellent value for money, especially considering the complete package.
The complete package includes:
- Measurement unit: The heart of the system, analyzing sensor data and guiding the balancing process.
- Two vibration sensors: They with high precision capture the rotor's vibrational characteristics.
- Optical sensor (laser tachometer): Used for measuring rotational speed and phase counting .
- Magnetic stand: Provides stable and flexible mounting of sensors.
- Electronic scales: Necessary for accurate weight adjustment during balancing.
- Software: User-friendly software accompanies the balancing process and provides comprehensive reports.
- Transport case: Ensures safe and convenient transportation of the entire system.
With this complete package, users have everything needed to perform both single-plane and two-plane balancing right out of the box . This eliminates the need to seek additional components and simplifies the setup process.
In conclusion, the Balanset-1A represents a important step forward in making rotor balancing accessible . By focusing on simplicity and offering a complete and cost-effective solution, Vibromera empowers service crews to effectively eliminate rotor imbalance, ultimately enhancing durability and reducing downtime. The Balanset-1A proves that with the necessary tools, even challenging maintenance tasks can be made easy and accessible to all .
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